Coppus Turbine Instruction Manual

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For over 80 years COPPUS steam turbines have been recognized around the world as rugged, versatile drive solutions for lube oil pumps, feed water pumps, fans, generators and other mechanical drive applications.

The RLHA28E is a specialized single stage steam turbine designed to provide useful power from relatively low pressure, high volume steam conditions. The design of the RLHA28E allows users to cost effectively utilize single stage steam turbines to drive pumps, fans, compressors, generators and other equipment for applications where typical single stage steam turbines cannot accommodate the high steam flow conditions. The RLHA28E utilizes a large steam casing with nozzle capacity in the top and bottom half, as well as large inlet and exhaust connections to accommodate large volumes of steam.

Coppus Turbine Division

For turbines supplied with options such as forced or circulating lubrication systems, alternative speed control systems, accessories, instrumentation, speed reducers or other special configurations, refer to the appropriate accessory manuals and turbine certified drawing package included in the Supplemental Documentation section, supplied as a part of this manual. RLA Instruction Manual Revision H 1 4 How to Use This Manual RLA Instruction Manual WARNING Throughout this manual it is assumed that the motive flow applied at the turbine inlet is high-pressure steam, therefore, the word steam is used in reference to various aspects of turbine installation, operation and maintenance. For some specialized applications, high-pressure gases such as Freon, natural gas or other vapors may provide the motive flow in these cases, it can generally be assumed, that the name of the gas in use may be used to replace the word steam. The user of the equipment must address all hazards associated with the nature of the specific motive flow in use with the turbine. Explosive gas mixtures must not be used as the motive fluid.

All inquiries regarding installation, operation, maintenance, spare parts, or service should be directed to your Dresser-Rand manufacturer s representative, or to: DRESSER-RAND Steam Turbine Business Unit Refer to Section M, Replacement Parts/Factory Service, for information on how to request factory service or order replacement parts. 2 Revision H RLA Instruction Manual 5 EU Compliance EU COMPLIANCE The following warning and notes apply only to turbines for which compliance with European Union Directives has been specified. NOTE If there is a CE mark on this turbine nameplate it indicates compliance with the ATEX Directive. Machinery Directive Compliance and Machinery Directive CE marking of the turbine and driven equipment is the responsibility of the assembler or installer. See the Machinery Directive Declaration of Incorporation.

3 Table of Contents.

Standard features on COPPUS Turbines include: • Meet or exceed strict API 611 requirements • Overspeed mechanical trip valve • Snap-acting overspeed trip • Woodward TG direct drive oil relay governor • Constant level sight-feed oilers • Stiff shaft construction with single disc wheel located between bearings • Manual speed changer • Single piece contoured Curtis type wheel Optional Features for COPPUS Turbines Include: • Forged steel wheels • Special shaft materials • Part load and overload hand valves • Kingsbury? Thrust bearings • Copper free construction for corrosive atmospheres • Single row wheels • Lagging, 'blanket type' insulation • High back pressure construction • Electronic or hydraulic NEMA Class D governors and variable speed controls • Solenoid trips for remote shutdown • Extended inlet pressure and temperature constructions © 2004 - 2018 All rights reserved. Hosted & Created.

NOTE Refer to the Machinery Directive - List of Residual Risks and the ATEX Directive-Risk Assessment Summary List for warnings related to EU Compliance. Additional cautions and warnings are located throughout this manual and in the safety precautions section. WARNING ATEX Certified turbines will have a mark c C X on the turbine nameplate. This indicates that the turbine casing temperature will become that of the steam inlet temperature, this may exceed the ignition temperature of some gasses.

The Overspeed Trip Collar, installed on the turbine shaft, houses an adjustable, spring loaded bolt. The bolt is retained until a preselected trip speed is reached.

The single-seated valve will bring a fully, unloaded turbine to a complete stop. For manual resetting against full-line pressure, a pilot valve relieves unbalanced pressure.

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The large nozzle area and 16' exhaust, also allow the single stage RLHA28E to be used for condensing applications when the higher efficiency of a multi-stage turbine would not be cost effective. Specifications: • Wheel Diameter 28' • Inlet Diameter 8' • Exhaust Diameter 16' • Max Power 4450 HP (3729 kW) • Max Speed 5400 RPM • Inlet Pressure Range 5 - 400 PSIG • Max Inlet Temperature 316°C • Max Exhaust Pressure Condensing to 75 PSIG Overspeed Trip Control System The RLHA28E utilizes the COPPUS snap-acting bolt type trip mechanism. The independent system stops the turbine under any load condition by activating the pneumatically actuated trip valve. It is capable of three consecutive nontrending trips within +/-2% of set trip speed.

Coppus Blower Distributor

Specifications: • Wheel Diameter 12' - 22' • Max Power 60 - 1000 HP (44 - 745 kW) • Max Speed 4000 - 6000 RPM • Max Inlet Pressure 670 - 700 PSIG • Max Inlet Temperature 440°C • Max Back Pressure 105 - 165 PSIG • Inlet Diameter 3/4' - 4' • Exhaust Diameter 3' - 8' RLVA Over-speed Trip System Meets API 611 standards The snap-acting bolt type trip mechanism introduced by COPPUS in the mid 80s set new industry standards for Overspeed Trip Systems. The independent system stops the turbine under any load condition by activating the force-actuated trip valve. It is capable of three consecutive non-trending trip-outs within +/-2% of set trip speed. The Overspeed Trip Collar, installed on the turbine shaft, houses an adjustable, spring loaded bolt.

Travel 5 miles west of Leduc on Highway 39. Go north on Range Road 260 (Cohne Dale Road) for about a mile and the museum will be on your right. Leave us a message Come for a visit.

The Instruction Manual consists of 14 sections, as listed in the Table of Contents. Each section is further broken down into subsections. This is a general instruction manual, describing a standard ring oiled turbine with hydraulic Woodward TG governor, the description and illustrations contained herein may differ in minor details from the unit actually supplied, all general installation, operation, and maintenance procedures are applicable.

If you wish to arrange a tour please contact us via our contact form or at the postal mailing address. We are located on the grounds of the Leduc West Antique Museum.

1 Dresser-Rand RLA Turbine Instruction Manual Feb Revision H 2 3 How to Use This Manual How to Use This Manual THIS MANUAL APPLIES TO RLA-12L, RLA-12M, RLA-16E, RLA-16L, RLA-20L, RLA-22L, AND RLA-23L TURBINES. This instruction manual contains installation, operation, and maintenance instructions for the Dresser-Rand Turbine identified on the Turbine Data Sheet included with this manual. It should be reviewed thoroughly by the user before attempting to install and operate the turbine, and should be kept in a location convenient to the user for ready reference during operation and maintenance. WARNING A complete reading of this manual by personnel in contact with the steam turbine is essential to safety. INCORRECT INSTALLATION, OPERATION, MAINTENANCE, OR PARTS REPLACEMENT CAN RESULT IN INJURY TO PERSONNEL, AND DAMAGE TO THE TURBINE, DRIVEN MACHINERY, AND PLANT.

Coppus Vertical, Radially Split, Single Stage Steam Turbine RLVA For over 80 years COPPUS steam turbines have been recognized around the world as rugged, versatile drive solutions for lube oil pumps, feed water pumps, fans, generators and other mechanical drive applications. COPPUS turbines are routinely specified by the petroleum, petrochemical, chemical, sugar, paper, food processing and other industries that require continuous or standby emergency power. The RLVA turbine offers all the same features as the RLA with the added benefit of the space saving vertical design. Available in 8 frame sizes to meet a wide variety of applications that includes pump drives for on board ships, and pump and fan drives for oil refineries, gas pipelines and other industries where space is limited. RLVA turbines are designed to meet API 611, NEMA and marine standards. Configurations are available for a wide range of shaft extensions, thrust bearings and flange mounting arrangement.

When released by the overspeed trip system or the manual trip lever the valve is instantly closed to shut off steam. The pneumatic actuator allows for manual resetting against full-line pressure. Standard Features The RLHA28E is an axial split horizontal turbine with split sleeve bearings. This design allows easy access for on-site inspection and repair.

This is a small turbine used to drive a pump or fan in industry Steam turbines are HEAT engines They convert the heat energy from steam into mechanical energy that rotates the shaft. Nozzle: First converts heat into kinetic energy by the expansion of the steam.

Tuthill Coppus Turbine

The instructions contained in this manual do not attempt to cover all details, nor provide for every possible contingency to be met in connection with installation, operation, or maintenance of the supplied equipment. The supplying of instructions does not imply in any manner that Dresser-Rand accepts liability for work carried out by a customer or contractor personnel. Liability is limited to and as stated in our Terms and Conditions of Sale. Should further information be desired, or should particular problems arise which are not covered sufficiently for the purchaser s purposes, the matter should be referred to Dresser-Rand.

See the ATEX Directive Risk Assessment Summary List. RLA Instruction Manual Revision H 3 6 EU Compliance RLA Instruction Manual WARNING Modification of, incorrect repair of, or use of non DRESSER- RAND repair parts on this turbine could result in a serious malfunction or explosion that could result in serious injury or death. Such actions will also invalidate ATEX Directive & Machinery Directive Certifications for turbines that are in compliance with those European Directives. Refer to Section M Replacement Parts/Factory Service 4 Revision H RLA Instruction Manual 7 Table of Contents Table of Contents How to Use This Manual. 1 EU COMPLIANCE.

This high velocity steam is directed onto the blades Rotor Blades: Convert this kinetic energy into mechanical work which rotates the shaft Manufacturer Coppus Type Impulse Velocity Compound Horse Power 3 Working Pressure 100 to 180 PSI. Pounds per square inch Exhaust Pressure Appx 10 PSI Rotor Diameter 9 inches (23cm). Edmonton Power Historical Foundation Hours of operation The museum is open May 26, July 21 & 22, and Sept 15, 2018. We are also open to groups by appointment.

The bolt is retained until a pre-selected trip speed is reached. When the turbine shaft exceeds the selected speed the bolt is instantly released to unlatch the trip valve. The snap-action tripping is positive, precise and repeatable. The Overspeed Trip Valves are designed to minimize pressure drop ensuring the highest available pressure at the nozzle ring for doing work. When released by the Overspeed Trip mechanism or the manual trip lever the valve is instantly closed to shut off steam.

When the turbine shaft exceeds the selected speed the bolt is instantly released to unlatch the trip valve. The snap-action tripping is positive, precise and repeatable. The RLHA28E is also available with an optional electronic speed sensor shut-off. The Overspeed Trip Valve is designed to minimize pressure drop to ensure the highest available pressure at the nozzles for doing work.

Coppus Low pressure, High Volume Single Stage Steam Turbine RLHA28E For over 80 years COPPUS steam turbines have been recognized around the world as rugged, versatile drive solutions for lube oil pumps, feed water pumps, fans, generators and other mechanical drive applications. COPPUS turbines are routinely specified by the petroleum, petrochemical, chemical, sugar, paper, food processing and other industries that require continuous or standby emergency power.